Merge pull request #26 from gustavo-alberto/docs/add-bom-md
docs: Add BOM table in Markdown format
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@ -114,7 +114,7 @@ Please check the dimensions of your build against the values set in the construc
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## ⚙ Electronics
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IMPORTANT: If you fabricated PCB verion v1.2 (see version label on the board) you need to drill out a misplaced via on diode D1 that shorts 5V rail to ground (See [repair image](electronics/pcb_v1.2_fix.jpg) ). The problem was fixed in v1.3.
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IMPORTANT: If you fabricated PCB version v1.2 (see version label on the board) you need to drill out a misplaced via on diode D1 that shorts 5V rail to ground (See [repair image](electronics/pcb_v1.2_fix.jpg) ). The problem was fixed in v1.3.
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The electronics are designed in **KiCAD** and only commonly available modules (motor drivers and MCU boards) are used and connected by a simple PCB. No SMD soldering is required to populate the board to make the build extra accessible.
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For usual winding resistance of your motors, the device should be powered by $${\color{lightgreen} 5V-6V }$$ (2A) to keep current and heating to a reasonable level.
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@ -124,6 +124,10 @@ For usual winding resistance of your motors, the device should be powered by $${
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<img src="images/ControllerPCB.jpg" alt="Image 2" style="flex: 1; object-fit: contain; height: 10vw;">
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</div>
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## ⚙ Bill of Materials (BOM)
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See the full [BOM here](documentation/bom/bom.md).
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## ⚙ Firmware
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The firmware is written in C++ and takes some inspiration from the 'SimpleFOC' project. It aims to be streamlined and readable without any extra fuss, focusing on the hardware used in this project.
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56
bom.txt
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@ -1,56 +0,0 @@
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(Incomplete - work in progress...)
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--- Mechanics -------------------------------------------------------------------
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Qty. Name Size Comments
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* 12 Steel ball D=1.25mm (0.05") Precision of G10 or better.
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Can be sourced from small ball bearings
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* 1m PU stretch cord D=1mm e.g. 'Stretch Magic' or 'Magic String'
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* 70 Neodym Cylinder Magnet D=3mm h=4mm
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* 1m Brass Pipe OD=2mm ID=1mm
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* 12 M2 Screw M2x12mm, Countersunk
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* 6 M3 Grub Screw M3x4
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--- Electronics -------------------------------------------------------------------
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Qty. Name Comments
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* 1 DC-DC Step Down Module 4.75-23V Step-Down Buck Converter Module
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* 1 (1N5819) OR (PMEG4010) Diode (either through hole or SMD can be used)
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* 1 RaspberryPi Pico 2
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* 3 MT6835 Magnetic Encoder Module
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* 3 TB6612FNG Driver
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* 3 470 μF Electrolytic Capacitor (anything > 100µF will work well)
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* 3 10.0 μF Ceramic Capacitor 0603 (optional)
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* 2 4.7k Resistor 0603 (optional)
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* 1 2 Pin Power Header 7.5 mm pitch
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* 4 4 Pin Header 2.5 mm pitch
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* 1 8 Pin Header 2.0 mm pitch
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* 3 NEMA 17 Stepper Motor (Body length <= 38mm)
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--- 3D Printing ------------------------------------------------------------------
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Qty. Name Comments
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* 3 WireFlexureMount 0.4mm+ nozzle will probably require post-processing.
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* 3 RubberBandCollet 0.4mm+ nozzle will probably require post-processing.
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* 3 BallJointMount 0.4mm+ nozzle will probably require post-processing.
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* 3 Motor Mount
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* 1 EndEffector
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* 1 Base Block
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37
documentation/bom/bom.md
Normal file
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@ -0,0 +1,37 @@
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# Bill of Materials (BOM)
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## Mechanics
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| Name | Qty | Description | Comments | Suggested link | Image |
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|------|-----|-------------|----------|----------------|-------|
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| Steel ball | 12 | Ø1.25 mm (0.05") | Precision G10 or better. Can be sourced from small ball bearings | |
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| PU stretch cord | 1 m | Ø1mm | e.g. "Stretch Magic" or "Magic String" | [Aliexpress](https://www.aliexpress.us/item/3256805953910514.html)| |
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| Neodym Cylinder Magnet | 70 | Ø3mm h=4 mm | N42 Grade | [Ebay Link](https://www.ebay.de/itm/365333642187?var=635110190027)|
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| Brass Pipe | 1 m | OD=Ø2mm ID=Ø1 mm | | [Amazon](https://a.co/d/1pRFmtf)| |
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| M2 Screw | 12 | M2×12 mm, Countersunk | | |
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| M3 Grub Screw | 6 | M3×4 | | |
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## Electronics
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| Name | Qty | Description | Comments | Suggested link | Image |
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|------|-----|-------------|----------|----------------|-------|
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| DC-DC Step Down Module | 1 | 4.75–23 V Step-Down Buck Converter | | [Aliexpress](https://www.aliexpress.us/item/3256806752772875.html)| |
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| (1N5819) OR (PMEG4010) | 1 | Diode (through-hole or SMD) | | |
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| Raspberry Pi Pico 2 | 1 | Microcontroller board | | | |
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| MT6835 Magnetic Encoder Module | 3 | Magnetic encoder | | [Aliexpress](https://www.aliexpress.us/item/3256808005140674.html)| |
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| TB6612FNG Driver | 3 | | | [Aliexpress](https://www.aliexpress.us/item/3256806060073976.html)| |
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| 470 µF Electrolytic Capacitor | 3 | > 100 µF | anything > 100µF will work well | |
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| 10 µF Ceramic Capacitor 0603 | 3 | Optional | | |
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| 4.7 k Resistor 0603 | 2 | Optional | | |
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| 2 Pin Power Header | 1 | 7.5 mm pitch | | |
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| 4 Pin Header | 4 | 2.5 mm pitch | | |
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| 8 Pin Header | 1 | 2.0 mm pitch | | |
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| NEMA 17 Stepper Motor | 3 | Body ≤ 38 mm | Body length <= 38mm | |
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## 3D Printing
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| Name | Qty | Description | Comments | Image |
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|------|-----|-------------|----------|-------|
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| WireFlexureMount | 3 | | 0.4 mm+ nozzle may require post-processing | |
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| RubberBandCollet | 3 | | 0.4 mm+ nozzle may require post-processing | |
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| BallJointMount | 3 | | 0.4 mm+ nozzle may require post-processing | |
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| Motor Mount | 3 | | | |
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| End Effector | 1 | | | |
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| Base Block | 1 | | | |
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BIN
documentation/bom/images/BallJointMount.png
Normal file
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After Width: | Height: | Size: 30 KiB |
BIN
documentation/bom/images/BaseBlock.png
Normal file
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After Width: | Height: | Size: 47 KiB |
BIN
documentation/bom/images/BrassPipe.png
Normal file
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After Width: | Height: | Size: 104 KiB |
BIN
documentation/bom/images/DC_DC-StepDown.png
Normal file
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After Width: | Height: | Size: 117 KiB |
BIN
documentation/bom/images/EndEffector.png
Normal file
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After Width: | Height: | Size: 41 KiB |
BIN
documentation/bom/images/MT6835.png
Normal file
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After Width: | Height: | Size: 84 KiB |
BIN
documentation/bom/images/MotorMount.png
Normal file
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After Width: | Height: | Size: 42 KiB |
BIN
documentation/bom/images/PU_StretchCord.png
Normal file
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After Width: | Height: | Size: 167 KiB |
BIN
documentation/bom/images/RaspberryPiPico2.png
Normal file
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After Width: | Height: | Size: 112 KiB |
BIN
documentation/bom/images/RubberBandCollet.png
Normal file
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After Width: | Height: | Size: 22 KiB |
BIN
documentation/bom/images/TB6612FNG.png
Normal file
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After Width: | Height: | Size: 142 KiB |
BIN
documentation/bom/images/WireFlexureMount.png
Normal file
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After Width: | Height: | Size: 24 KiB |