First interation of a recentre algoritm build on ROM test methods
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3 changed files with 119 additions and 38 deletions
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@ -277,15 +277,27 @@ class CameraStageMapper(lt.Thing):
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@lt.thing_action
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def convert_image_to_stage_coordinates(
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self, x: float, y: float
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self, x: float, y: float, **_kwargs: float
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) -> Mapping[str, int]:
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"""Convert image coordinates to stage coordinates."""
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"""Convert image coordinates to stage coordinates. Only x and y are returned."""
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self.assert_calibrated()
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relative_move: np.ndarray = np.dot(
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np.array([y, x]), np.array(self.image_to_stage_displacement_matrix)
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)
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return {"x": int(relative_move[0]), "y": int(relative_move[1])}
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@lt.thing_action
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def convert_stage_to_image_coordinates(
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self, x: float, y: float, **_kwargs: float
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) -> Mapping[str, int]:
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"""Convert stage coordinates to image coordinates. Only x and y are returned."""
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self.assert_calibrated()
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inverse_matrix = np.linalg.inv(
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np.array(self.image_to_stage_displacement_matrix)
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)
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relative_move = np.dot(np.array([x, y]), inverse_matrix)
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return {"x": int(relative_move[1]), "y": int(relative_move[0])}
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@lt.thing_property
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def thing_state(self) -> Mapping[str, Any]:
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"""Summary metadata describing the current state of the Thing."""
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@ -97,13 +97,12 @@ class RomDataTracker:
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def find_turning_point(self, axis: Literal["x", "y"]) -> dict[str, int]:
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"""Find the turing point from the recorded coordinates."""
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fit_func = self.fit_axis(axis)
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turning = fit_func.deriv()
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turning_loc = -turning[0] / (turning[1])
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turning_loc = fit_func.deriv().roots[0]
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turning_z = fit_func(turning_loc)
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# As we only move in 1 direction pull the other axis from the coords.
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other_axis = "x" if axis == "y" else "y"
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other_coord = self.stage_coords[-1]["other_axis"]
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other_coord = self.stage_coords[-1][other_axis]
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return {axis: int(turning_loc), other_axis: other_coord, "z": int(turning_z)}
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@ -235,11 +234,7 @@ class RangeofMotionThing(lt.Thing):
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rom_deps = RomDeps(
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autofocus=autofocus, stage=stage, csm=csm, cam=cam, logger=logger
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)
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logger.info(
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"Using the stage to measure the Range of Motion. "
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"Please ensure you are using a sample that covers the whole range of "
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"motion. This should be approximately 12 x 12 mm."
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)
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logger.info("Recentring the stage.")
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self._set_stream_resolution(cam)
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@ -251,6 +246,7 @@ class RangeofMotionThing(lt.Thing):
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# Set the central position to (0,0,0)
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rom_deps.stage.set_zero_position()
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rom_deps.logger.info("Position reset to (0, 0, 0).")
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finally:
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self._lock.release()
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@ -294,7 +290,7 @@ class RangeofMotionThing(lt.Thing):
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)
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rom_deps.logger.info("Moving the stage in 5 medium sized steps.")
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self._initial_moves_for_z_prediction(
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self._moves_for_z_prediction(
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axis=axis,
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direction=direction,
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rom_deps=rom_deps,
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@ -336,19 +332,53 @@ class RangeofMotionThing(lt.Thing):
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def _recentre_axis(self, axis: Literal["x", "y"], rom_deps: RomDeps) -> None:
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"""Recentre a single axis."""
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rom_deps.autofocus.looping_autofocus(dz=1000)
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self._rom_data.stage_coords.append(rom_deps.stage.position)
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rom_deps.logger.info(f"Finding centre in {axis}.")
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# A new tracker for this axis.
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self._rom_data = RomDataTracker()
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self._initial_moves_for_z_prediction(
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axis=axis,
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direction=+1,
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rom_deps=rom_deps,
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# Direction is in image coords, initial assumption is that centre is at (0,0).
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direction = self._img_dir_from_stage_coords(
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{"x": 0, "y": 0, "z": 0}, axis, rom_deps
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)
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estimate = self._rom_data.find_turning_point(axis=axis)
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here = rom_deps.stage.position
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# Make a copy of the current for the estimate
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raise RuntimeError(f"I should move from {here} to {estimate}")
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i = 0
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while True:
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i += 1
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# Find z then make a number of moves (autofocussing and logging position)
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# 5 moves initially (2 subsequently).
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rom_deps.autofocus.looping_autofocus(dz=1000)
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self._rom_data.stage_coords.append(rom_deps.stage.position)
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self._moves_for_z_prediction(
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axis=axis,
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direction=direction,
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rom_deps=rom_deps,
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n_moves=5 if i == 1 else 2,
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)
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# Try to estimate position/direction the first time, skip to making a big
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# move in the same direction
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if i > 1:
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estimate = self._rom_data.find_turning_point(axis=axis)
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img_perc = self._distance_in_img_percentage(estimate, axis, rom_deps)
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# if the distance is less than 1 big step away then move to it and exit
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if abs(img_perc) < BIG_STEP:
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rom_deps.logger.info(
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f"Estimated centre of {axis}-axis is {estimate[axis]}"
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)
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rom_deps.stage.move_absolute(**estimate)
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break
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rom_deps.logger.info(
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f"Estimated centre {abs(img_perc):.0f}% of a field of view away, "
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"that is too far to move in one move."
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)
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# Else calculate the desired direction in image coordinates.
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direction = self._img_dir_from_stage_coords(estimate, axis, rom_deps)
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# If still going at iteration 9 exit
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if i > 9:
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raise RuntimeError(f"Couldn't find centre of {axis}-axis")
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# Make a big z-corrected move towards estimate of centre.
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self._big_z_corrected_movement(axis, direction, rom_deps)
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def _img_percentage_to_img_coords(
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self, fov_perc: int, axis: Literal["x", "y"]
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@ -356,7 +386,7 @@ class RangeofMotionThing(lt.Thing):
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"""For a given image percentage and axis return the distance in img coords.
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:param fov_perc: The percentage of field of view the stage should move by.
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:param axis: The resolution of the stream from the camera.
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:param axis: The axis which is being measured. This must be 'x' or 'y'.
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:return: Distance in image coordinates (pixels)
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"""
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if self._stream_resolution is None:
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@ -367,6 +397,44 @@ class RangeofMotionThing(lt.Thing):
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img_index = 0 if axis == "x" else 1
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return (fov_perc / 100) * self._stream_resolution[img_index]
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def _img_dir_from_stage_coords(
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self, target: dict[str, int], axis: Literal["x", "y"], rom_deps: RomDeps
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) -> Literal[1, -1]:
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"""For a target location in stage coords return the direction in image coordinates.
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:param target: The target poisiton in stage coordinates
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:param axis: The axis which is being measured. This must be 'x' or 'y'.
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:param rom_deps: All dependencies that were passed to the calling Action.
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:return: Direction to move in image coordinates.
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"""
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target_im_coords = rom_deps.csm.convert_stage_to_image_coordinates(**target)
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here = rom_deps.stage.position
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here_im_coords = rom_deps.csm.convert_stage_to_image_coordinates(**here)
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return -1 if target_im_coords[axis] < here_im_coords[axis] else 1
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def _distance_in_img_percentage(
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self, target: dict[str, int], axis: Literal["x", "y"], rom_deps: RomDeps
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) -> float:
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"""For a target location in stage coords return the distance in percentage of FOV.
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:param target: The target poisiton in stage coordinates
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:param axis: The axis which is being measured. This must be 'x' or 'y'.
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:param rom_deps: All dependencies that were passed to the calling Action.
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:return: Percentage of field of view the stage should move by.
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"""
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if self._stream_resolution is None:
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raise RuntimeError(
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"Stream resolution must be set before converting coords to percentage"
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)
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here = rom_deps.stage.position
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move_stage = {key: target[key] - here[key] for key in target}
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move_img = rom_deps.csm.convert_stage_to_image_coordinates(**move_stage)
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img_index = 0 if axis == "x" else 1
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return (move_img[axis] / self._stream_resolution[img_index]) * 100
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def _movement_in_img_coords(
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self,
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fov_perc: int,
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@ -388,36 +456,37 @@ class RangeofMotionThing(lt.Thing):
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return {"x": distance * direction, "y": 0}
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return {"x": 0, "y": distance * direction}
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def _initial_moves_for_z_prediction(
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def _moves_for_z_prediction(
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self,
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axis: Literal["x", "y"],
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direction: Literal[1, -1],
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rom_deps: RomDeps,
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n_moves: int = 5,
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) -> None:
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"""Perform 5 medium sized moves with autofocus for z feed-forward.
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"""Perform medium sized moves with autofocus for z feed-forward.
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z-feed forward allows prediction of the z-position as the stage moves. For the
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feed forward calculation to work an initial number of measurements must be
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taken. This method performs these initial measurements.
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taken.
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:param direction: The direction the stage moves.
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:param axis: The axis which is being measured. This must be 'x' or 'y'.
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:param rom_deps: All dependencies that were passed to the calling Action
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:param n_moves: Number of moves to make. Default is 5 which is enough for an
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initial z estimate.
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"""
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movement = self._movement_in_img_coords(
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fov_perc=MEDIUM_STEP, axis=axis, direction=direction
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)
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for _loop in range(5):
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for _loop in range(n_moves):
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offset = self._move_and_measure(movement=movement, rom_deps=rom_deps)
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rom_deps.logger.info(f"Offset measured as {offset[axis]}")
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self._rom_data.record_movement(rom_deps.stage.position, offset)
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if _parasitic_motion_detected(movement, offset):
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raise ParasiticMotionError(
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"Parasitic motion detected during initial images to calculate "
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"z-curvature. This may indicate you have started at the end of the "
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"range of travel, or that camera stage mapping is poorly "
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"calibrated."
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"Parasitic motion detected during images to calculate z-curvature. "
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"This may indicate you have started at the end of the range of "
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"travel, or that camera stage mapping is poorly calibrated."
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)
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def _big_z_corrected_movement(
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@ -435,11 +504,11 @@ class RangeofMotionThing(lt.Thing):
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fov_perc=BIG_STEP, axis=axis, direction=direction
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)
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# Convert to stage coordinates
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stage_movemenet = rom_deps.csm.convert_image_to_stage_coordinates(**movement)
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stage_movement = rom_deps.csm.convert_image_to_stage_coordinates(**movement)
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z_disp = self._rom_data.predict_z_displacement(
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axis=axis,
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stage_movement=stage_movemenet,
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stage_movement=stage_movement,
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stage_position=rom_deps.stage.position,
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)
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rom_deps.stage.move_relative(z=z_disp)
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